Sunstar has been the leader in spa cover innovation, quality, service & safety since 1977.

At Sunstar Spa Covers & Accessories, we pride ourselves in offering products that are not only recognized for their fine quality and reliability, but in our people who custom craft each cover and who provide unparalleled customer service. We are the original innovator of the rigid vinyl spa cover, and have over 35 years of service and dedication to the spa industry.


As the world’s largest manufacturer of spa and hot tub covers, our growth comes from 35 years of earning referrals from satisfied Sunstar customers and repeat business from our spa professionals who feel confident in offering the best made spa cover in the industry, with a 3 year, non-prorated warranty they can count on!

We design and produce spa covers for many of the world’s largest spa manufacturers at both of our manufacturing facilities located in Mexico and New Bedford, Massachusetts. Additionally, we specialize in custom manufacturing spa covers for virtually any spa that has ever been produced. We manufacture quality products that work with the environment, and exceed environmental standards by recycling as much of our raw scrap and waste as possible.

Our company milestones reflect our commitment to this industry. We have pioneered many innovations that have become industry standards, including becoming the world’s first Safety Spa Cover, exceeding specific requirements set forth by ASTM (American Society of Testing and Materials), and obtaining UL Classification for safety on all spa cover models.

We offer our products through a broad network of professional retail businesses worldwide. When you contact Sunstar, you will reach knowledgeable customer service professionals who are prepared to answer any questions you may have about our products and put you in touch with a professional retail business in your area. We’ll help you determine which model is best for you, choose a color (we offer 11), assist you in use and care of your Spa Top. You can also find out about the newest and greatest accessories to enhance your spa experience.

Screen Shot 2015-09-14 at 11.17.57 AM